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Straightening and cutting machines

When straightening wires, the aim is to achieve consistent results even when using very different qualities of steel. Our rotor straightening technology is a guarantee of optimum processing and conformity with applicable norms. We offer a wide range of application-specific systems for efficient material handling. Our rotor straightening machines satisfy optimum conditions for every specific production requirement, because we constantly upgrade them and construct individualised components to make them available at different levels of automation.

High production output 

Tried and tested components mean an exceptional quality final product  

Optional double bending system 

ESR

The ESR series single-rotor straightening machines are equipped with a single rotor suited to the given wire diameter. This all-round machine was designed for use in factories which place a premium on flexible production while still maintaining high production output. Rotor straightening system, wire run-off and the appropriate logistics system are designed to customer specifications.

 

Technical data

                   ESR E12                                        ESR 16                                                
Wire diameters5 - 12 mm (#4)6 - 16 mm (#5)
Max. feeding rate160 m/min (525 ft./min)160 m/min (525 ft./min)
Diameter changeovermanualmanual/automatic (optional)
Drive typeelectric servo-drive 
(no hydraulics) 
electric servo-drive 
(no hydraulics) 
Automatic rotor adjustment - ARVNooptional
Flying shearsoptionaloptional

MSR & Twin MSR

Straightening/cutting machines for production of rebar from coil – the ESR series

The MSR and Twin MSR series straightening/cutting machines are high-performance machines for the production of fixed lengths. These rotor straightening machines are made for factories with high production demands. 

Due to their various machine components, these systems make it possible to achieve high outputs. While the MSR produces one line per strand diameter, the Twin MSR is equipped with two rotors per diameter. Both types of machines are robust and characterised by high productivity and flexibility due to the extremely quick changing of strand diameters. 

Technical data

 MSR 16MSR 20MSR 25Twin MSR 16Twin MSR 20
Wire diameters
Single-strand processing
6 - 16 mm (#5)8 - 20 mm (#6)12 - 25 mm (#8)6 - 16 mm (#5)8 - 20 mm (#6)
Number of rotorsup to 6up to 6up to 5up to 8up to 8
Diameter changeoverfully automaticfully automaticfully automaticfully automaticfully automatic
Drive typeelectric servo-drive (no hydraulics)electric servo-drive (no hydraulics)electric servo-drive (no hydraulics)electric servo-drive (no hydraulics)electric servo-drive (no hydraulics)
Production length8/10/12/14 m (others on request)8/10/12/14 m (others on request)8/10/12/14 m (others on request)8/10/12/14 m (others on request)8/10/12/14 m (others on request)
Max. feeding rate160 m/min. (525 ft./min)160 m/min. (525 ft./min)120 m/min. (395 ft./min)2 x 160 m/min. (525 ft./min)2 x 160 m/min. (525 ft./min)
Automatic rotor adjustment ARVoptionaloptionaloptionaloptionaloptional
Flying shearsoptionaloptionaloptionaloptionaloptional

MMR & TWIN MMR

The MMR straightening/cutting machine features strand-feeding and cutting units for each rotor,   which saves time when changing wire diameters. The Twin MMR makes possible double and simultaneous production. Each wire diameter is thus prepared for production. The MMR is especially well suited for use as an integral component of the welding machines for M-System series bespoke mesh.

Technical data

 MMR 16MMR 20Twin MMR 16Twin MMR 20
Wire diameters 6 - 16 mm (#5)8 - 20 mm (#6)6 - 16 mm (#5)8 - 20 mm (#6)
Diameter changeoverfully automatic, no down timefully automatic, no down timefully automatic, no down timefully automatic, no down time
Drive typeelectric servo-drive (no hydraulics)electric servo-drive (no hydraulics)electric servo-drive (no hydraulics)electric servo-drive (no hydraulics)
Number of rotorsup to 6up to 6up to 8up to 8
Production length8/10/12/14 m (others on request)8/10/12/14 m (others on request)8/10/12/14 m (others on request)8/10/12/14 m (others on request)
Feeding rate140 m/min. (460 ft./min)140 m/min. (460 ft./min)2x 140 m/min. (460 ft./min)2x 140 m/min. (460 ft./min)